§ 162.050-39 Measurement of oil content.

(a) Scope. This section describes the method and apparatus to be used in measuring the oil content of a sample taken in approval testing of each separator, monitor, or alarm. Light oil fractions in the sample, with the exception of volatile components lost during extractions, are included in each measurement.

(b) Summary of method. Each sample is acidified to a low pH and extracted with two volumes of solvent. The oil content of the sample is determined by comparison of the infrared absorbance of the sample extract against the absorbance of known concentrations of a reference oil in solvent.

(c) Apparatus. The following apparatus is used in each measurement:

(1) Separatory funnel that is 1000 ml. or more in volume and that has a Teflon stopcock.

(2) Infrared spectrophotometer.

(3) A cell of 5 mm. pathlength that has sodium chloride or infrared grade quartz with a minimum of 80 percent transmittance at 2930 cm-1. (This cell should be used if the oil content of the sample to be measured is expected to have a concentration of between 2 p.p.m. and 80 p.p.m.)

(4) A cell of pathlength longer than 5 mm. that has sodium chloride or infrared grade quartz with a minimum of 80 percent transmittance at 2930 cm-1. (This cell should be used if the oil content of the sample to be measured is expected to have a concentration of between 0.1 p.p.m. and 2 p.p.m.)

(5) Medium grade filter paper.

(6) 100 ml. glass stoppered volumetric flasks.

(d) Reagents. The following regaents are used in each measurement:

(1) Hydrochloric acid prepared by mixing equal amounts of concentrated, reagent grade hydrochloric acid and distilled water.

(2) Reagent grade sodium chloride. (3) One of the following solvents: (i) Spectrographic grade carbon tetrachloride.

(ii) Reagent grade Freon 113, except that this solvent may not be used to analyze samples in approval testing of cargo monitors. (Ucon 113, Genatron

113, or an equivalent fluorocarbon solvent are also acceptable.)

(4) Reference oil, which is the oil used in the portion of the test during which the sample is collected.

(5) Stock reference standard prepared by weighing 0.30 g. of reference oil in a tared 100 ml. volumetric flask and diluting to 100 ml. volume with solvent.

(e) Preparation of calibration standards. A series of dilutions is prepared by pipetting volumes of stock reference standard into 100 ml. volumetric flasks and diluting to volume with solvent. A convenient series of volumes of the stock reference standard is 5, 10, 15, 20, and 25 ml. The exact concentrations of the dilutions in milligrams of oil per 100 milliliters of diluted stock reference standard are calculated. The calibration standards are the dilutions.

(f) Extraction. (1) A reagent blank is carried through each step described in this paragraph and paragraph (g) of this section.

(2) The pH of each sample is checked by dipping a glass rod into the sample and touching the rod with pH-sensitive paper to ensure that the pH is 2 or lower. More acid is added if necessary until the pH is 2 or lower. The glass rod is then rinsed in the sample bottle with solvent.

(3) The sample is poured into a separatory funnel and 5 g. of sodium chloride are added.

(4) Fifty (50) ml. of solvent are added to the sample bottle. The bottle is capped tightly and shaken thoroughly to rinse its inside. The contents of the bottle are then transferred to the separatory funnel containing the sample and extracted by shaking vigorously for 2 minutes. The layers are allowed to separate.

(5) The solvent layer is drained through a funnel containing solvent moistened filter paper into a 100 ml. volumetric flask.

(6) Fifty (50) ml. of solvent are added to the sample bottle. The bottle is capped tightly and shaken thoroughly to rinse its inside surface. The contents of the bottle are then transferred to the separatory funnel containing the water layer of the sample. The contents of the separatory funnel are then extracted by shaking vigorously for 2

minutes. The layers are allowed to separate. The solvent layer is then drained through a funnel containing solvent moistened filter paper into the volumetric flask containing the solvent layer of the sample.

(7) The tips of the separatory funnel, filter paper, and funnel are rinsed with small portions of solvent and the rinsings are collected in the volumetric flask containing the solvent layer of the sample. The volume is adjusted with solvent up to 100 ml. The flask is then stoppered and its contents are thoroughly mixed.

(8) The water layer remaining in the separatory funnel is drained into a 1000 ml. graduated cylinder and the water volume estimated to the nearest 5 ml. (g) Infrared spectroscopy. (1) The infrared spectrophotometer is prepared according to manufacturer instructions.

(2) A cell is rinsed with two volumes of the solvent layer contained in the volumetric flask. The cell is then completely filled with the solvent layer. A matched cell containing solvent is placed in the reference beam.

(3) If a scanning spectrophotometer is used, the solvent layer in the cell and

the calibration standards are scanned from 3200 cm-1to 2700 cm-1. If a single beam or non-scanning spectrophotometer is used, the manufacturer's instructions are followed and the absorbance is measured at or near 2930 cm-1.

(4) If the scan is recorded on absorbance paper, a straight baseline of the type described in Figure 162.050–39(g) is constructed. To obtain the net absorbance, the absorbance of the baseline at 2930 cm-1is subtracted from the absorbance of the maximum peak on the curve at 2930 cm-1.

(5) If the scan is recorded on transmittance paper, a straight baseline is constructed on the hydrocarbon band plotted on the paper. The net absorbance is:

described in paragraph (f)(7) of this section is prepared by the pipetting an appropriate volume of the solvent layer into a second volumetric flask and diluting to volume with solvent. If the net absorbance is less than 0.1 when determined in accordance with the procedures in this paragraph, it is recalculated using a longer pathlength cell. (h) Calculations. (1) The plot described in paragraph (g)(6) of this section is used to determine the milligrams of oil in each 100 ml. of solvent layer contained in the volumetric flask after completing the steps described in paragraph (f) or paragraph (g)(7) of this section.

(2) The oil content of the sample is calculated using the following formula: oil content of sample=R×D×1000/V

R = mg. of oil in 100 ml. of solvent layer determined from plot.

D = 1 or, if the step described in paragraph (g)(7) of this section is performed, the ratio of the volume of the second volumetric flask described in that paragraph to the volume of solvent layer pipetted into the second volumetric flask.

V = The volume of water in milliliters drained into the graduated cylinder at the step described in paragraph (f)(8) of this section.

(3) The results are reported to two significant figures for oil contents below 100 mg/l and to three significant figures for oil contents above 100 mg/l. The results are converted to p.p.m.

(2) 150 kilograms (330 pounds) times the maximum persons capacity of the hoist;

(c) Lift height means the distance from the lowest step of the pilot ladder on a pilot hoist to the deck of a vessel on which the hoist is designed for installation when

(1) The suspension cables of the hoist are run out until only three turns of cable remain on each drum; or

(2) If the hoist does not have suspension cables, the ladder or lift platform is in its lowest position.

§ 163.002-7 Independent laboratory.

(a) The approval and production tests in this subpart must be conducted by, or under the supervision of, an independent laboratory accepted by the Coast Guard under subpart 159.010 of this chapter.

(b) [Reserved]

§ 163.002-9 Approval procedure.

(a) General. A pilot hoist is approved by the Coast Guard under the procedures in subpart 159.005 of this chapter.

(b) Approval testing. Each approval test must be conducted in accordance with § 163.002-21.

(c) Approval of alternative designs. A pilot hoist that does not meet the materials, construction, or performance requirements of this subpart may be approved if the application and any approval tests prescribed by the Commandant in place of or in addition to the approval tests required by this subpart, show that the alternative materials, construction, or performance is at least as effective as that specified by the requirements of this subpart.

§ 163.002-11 Materials.

(a) Gears. Each gear in a pilot hoist must be made of machine cut steel or machine cut bronze, or must be of a design of equivalent strength, durability, reliability and accuracy.

(b) Suspension cables. Each suspension cable on a pilot hoist must be a corrosion-resistant wire rope other than galvanized wire rope.

(c) Corrosion-resistant materials. Materials of a pilot hoist that are not in watertight enclosures must be

(1) Corrosion-resistant or must be treated to be corrosion-resistant; and

(2)

Galvanically compatible with each other adjoining material.

(d) Aluminum alloys. Any aluminum alloy which is not resistant to stress corrosion in marine atmospheres (i.e., contains more than 0.6 percent copper), must not be used in a structural component or in any other hoist component subject to stress.

§ 163.002-13 Construction.

(a) General. Each hoist must have a rigid ladder or a lift platform on which a person being raised or lowered may stand.

(b) Spreader. Each hoist must have a spreader or other device to prevent twisting of its ladder or lift platform. If a spreader is provided, it must be at least 1800 millimeters (5 feet, 10 inches) long.

(c) Rollers. The rigid ladder or lift platform on a pilot hoist and the ends of its spreader (if a spreader is provided) must have rollers at each point of contact with the vessel that allow the ladder or platform to move smoothly over the side of the vessel.

(d) Load carrying parts. Each load carrying part of a pilot hoist must be designed to have a minimum breaking strength of at least six times the load imposed on the part by the working load during operation of the hoist.

(e) Exposed moving parts. Each exposed moving part of a pilot hoist that poses a hazard to personnel must have a screen or guard.

(f) Nonfunctional sharp edges and projections of excessive length. A pilot hoist must not have nonfunctional sharp edges and must not have fastening devices or other projections of excessive length.

(g) Installation requirements. Each pilot hoist must be designed to allow(1) Its installation along the edge of a deck at a vertical portion of the hull;

(2) Its installation on the deck in a manner that does not require use of the vessel's side rails for support; and

(3) Unobstructed passage between the ladder or lift platform of the hoist and the deck of a vessel.

(h) Deck interlock for portable hoist. A pilot hoist, if portable, must have a deck interlock that prevents movement of the ladder or lift platform when the hoist is not installed.