Page images
PDF
EPUB

a year ago almost universally considered a practical impossibility.

"Conduction of the current of the large dynamo to the furnace and back is accomplished by a complete metallic circuit, except where it is broken by the interposition of the carbon electrodes and the mass of pulverized carbon in which the reduction takes place. The circuit is of 13 copper wires, each 0.3 inch in diameter. There is likewise in the circuit an ampère meter, or ammeter, through whose helix the whole current flows, indicating the total strength of the current being used. This is an important element in the management of the furnace, for, by the position of the finger on the dial, the furnace attendant can tell to a nicety what is being done by the current in the furnace. Between the ammeter and the furnace is a resistance coil of German silver kept in water, throwing more or less resistance into the circuit as desired. This is a safety appliance used in changing the current from one furnace to another, or to choke off the current before breaking it by a switch.

"The furnace (see Figs. 12, 13, 14) is simply a rectangular box, 4, one foot wide, five feet long inside, and fifteen inches deep, made of firebrick. From the opposite ends through the pipes BB the two electrodes CC pass. The electrodes are immense electric-light carbons three inches in diameter and thirty inches long. If larger electrodes are required, a series this size must be used

[merged small][graphic][subsumed][merged small][merged small][merged small][merged small][graphic][subsumed][merged small]

instead, as so far all attempts to make larger carbons that will not disintegrate on becoming

incandescent have failed. The ends of the carbons are placed within a few inches of each other in the middle of the furnace, and the resistance coil and ammeter are placed in the circuit. The ammeter registers 50 to 2000 ampères. These connections made, the furnace is ready for charging.

"The walls of the furnace must first be protected, or the intense heat would melt the fire brick. The question arose, what would be the best substance to line thewalls? Finely powdered charcoal is a poor conductor of electricity, is considered infusible and the best non-conductor of heat of all solids. From these properties it would seem the best material. As long as air is excluded it will not burn. But it is found that after using pure charcoal a few times it becomes valueless; it retains its woody structure, as is shown in larger pieces, but is changed to graphite, a good conductor of electricity, and thereby tends to diffuse the current through the lining, heating it and the walls. The fine charcoal is therefore washed in a solution of lime-water, and after drying, each particle is insulated by a fine coating of lime. The bottom of the furnace is now filled with this lining about two or three inches deep. A sheet-iron gauge is then placed along the sides of the electrodes, leaving about two inches between them and the side walls, in which space more of the charcoal is placed. The charge E, consisting of about 25 pounds of alumina, in its native form as

corundum, 12 pounds of charcoal and carbon, and 50 pounds of granulated copper, is now placed within the gauge and spread around the electrodes to within a foot of each end of the furnace. In place of granulated copper, a series of short copper wires or bars can be placed parallel to each other and transverse to the furnace, among the alumina and carbon, it being found that where grains are used they sometimes fuse together in such a way as to short-circuit the current. After this, a bed of charcoal, F, the granules of which vary in size from a chestnut to a hickory, is spread over all, and the gauge drawn out. This coarse bed of charcoal above the charge allows free escape of the carbonic oxide generated in the reduction. The charge being in place, an iron top, G, lined with fire-brick, is placed over the whole furnace and the crevices luted to prevent access of air. The brick of the walls insulate the cover from the current.

"Now that the furnace is charged and the cover luted down, it is started. The ends of the electrodes were in the beginning placed close together, as shown in the longitudinal section, and for this cause the internal resistance of the furnace may be too low for the dynamo, and cause a short circuit. The operator, therefore, puts sufficient resistance into the circuit, and by watching the ammeter and now and then moving one of the electrodes out a trifle, he can prevent undue short circuiting in the begin

ning of the operation. In about ten minutes, the copper between the electrodes has been melted and the latter are moved far enough apart so that the current becomes steady. The current is now increased till 1300 ampères are going through, driven by 50 volts. Carbonic oxide has already commenced to escape through the two orifices in the top, where it burns with a white flame. By slight movements outwards of the electrodes during the coming five hours, the internal resistance in the furnace is kept constant, and at the same time all the different parts of the charge are brought in turn into the zone of reduction. At the close of the run the electrodes are in the position shown in the plan, the furnace is shut down by placing a resistance in the circuit and then the current is switched into another furnace charged in a similar manner. It is found that the product is larger if the carbons are inclined at angles of 30° to the horizontal plane.

"This regulating of the furnace by hand is rather costly and unsatisfactory. Several experiments have therefore been tried to make it self-regulating, and on January 26, 1886, a British patent was applied for by Cowles Bros., covering an arrangement for operating the electrodes by means of a shunt circuit, electro-magnet, and vibrating armature. Moreover, if the electrodes were drawn back and exposed to the air in their highly heated state, they would be rapidly wasted away. To obviate

« PreviousContinue »