B. Equipment associated with this project which will be provided from other appropriations: NONE. Activity POC: CDR MICHAEL PUNTENNEY Phone No: (360) 476-9406 JOINT USE CERTIFICATION: Unilateral The Deputy Chief of Naval Operations (Fleet Logistics and Readiness) certifies that this project has been considered for joint use potential. construction is recommended. The reason for this recommendation is: This facility can be used by other components on an as available basis; however, the scope of the project is based on Navy requirements. Form DD 1 Dec 76 1391C Submitted to Congress Page No. 292 A two-story steel frame and concrete addition to Building #873; renovation of a portion of Building #873; industrial pretreatment equipment adjacent to the metal plating process source: (process piping, utilities); paving and site improvements. Built-in equipment includes gravity oil water separator, chemical precipitation tanks, cyanide destruction tank, chelated metals treatment tank, and sludge dewatering press. Anti-terrorism/force protection features will be included. Demolition of existing industrial waste treatment facility, collection pipe lines, and 15 underground concrete storage and treatment tanks. mitigation includes cleanup of contaminated soils. Environmental (Continued On DD 1391C) Form DD 1 Dec 76 1391 Submitted to Congress Page No. 293 Provides a new, state-of-the-art point-of-source industrial waste pretreatment facility which more closely matches the production waste stream being generated by the Shipyard metal preparation and other process source facilities. (Current mission) REQUIREMENT: Adequate and properly configured industrial waste pretreatment equipment and holding tanks are required to handle industrial waste streams at the source. Project will replace an inefficient and costly large scale batch process system with more efficient process equipment. CURRENT SITUATION: Toxic industrial waste is leaking from waste transfer lines and holding tanks. The current industrial waste pretreatment facility, constructed in 1974, is a stand alone concrete building and consists of a lower (underground) and an upper level. It manages the bulk of the industrial waste load for Puget Sound Naval Shipyard. The lower level contains three (30,000 gallons) chrome reduction tanks, three (30,000 gallons) cyanide oxidation tanks, a large (220,000-gallon) miscellaneous waste holding tank, and a final (150,000-gallon) effluent tank. The lower level tanks are PVC-lined, rectangular concrete with columns throughout to support the concrete floor above. Most of the PVC liners leak or have overflowed into the concrete containment areas or behind the liners. Some of the underground tanks have cracks and would leak without the liners. Current liner designs are extremely difficult to seal because of the complex geometry and support columns that penetrate the tanks. Tank liner leaks are virtually impossible to detect and locate. Three individual 1,280 feet waste-transfer pipelines transport the metal preparation effluent to the current industrial waste pretreatment facility. The leak detection system in the waste transfer pipelines has not been operable since installation in 1989. The waste transfer pipelines from the sheet metal shop, the pipe/boiler shop, and the electrical shop are single-walled and have no leak detection. Continuous waste reduction improvements and a recent upgrade of the Shipyard's electroplating facility have eliminated the need for a large facility, and the current plant is running at about 15 percent of design capacity. Submitted to Congress Page No. 294 Without this project, the existing industrial wastewater pretreatment facility and transfer lines will continue to degrade. Waste transfer lines and tanks will continue to leak causing an environmental release of toxic industrial waste. Facility deterioration will reach a point where shut down will be required. If this happens, unprocessed waste would have to be hauled off-yard for processing and disposal at a conservative cost of approximately $1.9 million per year. 12. Supplemental Data: A. Estimated Design Data: (Parametric estimates have been used to develop project costs. Project design conforms to Part II of Military Handbook 1190, Facility Planning and Design guide) Page No. 295 B. Equipment associated with this project which will be provided from other appropriations: NONE. Activity POC: CDR MICHAEL PUNTENNEY Phone No: (360) 476-9406 JOINT USE CERTIFICATION: Unilateral The Deputy Chief of Naval Operations (Fleet Logistics and Readiness) certifies that this project has been considered for joint use potential. construction is recommended. The reason for this recommendation is: This is an installation utility/infrastructure project and does not qualify for joint use at this location. However, all tenants on this installation are benefited by this project. Form DD 1 Dec 76 1391C Submitted to Congress Page No. 296 |